To remove the throttle cable you'll have to take off the black cover on the side. At first glance it isn't obvious how they come loose and I don't want to break anything by forcing something I shouldn't. One might ask whether this is really a necessary upgrade, and the answer, of course, is no. 4 Posts . From here the spring and plastic retainer will slide off of the cable, and then you can remove the throttle cable nut from the carb cap. - disconnect gas line at the petcock (easier to get to than at the carb end). if you want to remove them from the carb. How do you remove the cable from the cap? Id prefer not to break the cap. Sign in with Google. how do you properly release the cable so I can remove the carb.. remove the screws that hold the switch housing together and slide the throttle sleeve and switch housing off the end of the bars. Used GM throttle cable bracket removed from a Rochester Quadrajet 4-barrel carb off a 1973 Olds. Step 4. Removing throttle cable from carb? The cap/top spins freely on a small metal elbow the cable … Norton Commandos with dual carburetors have been running their stock cable setups for decades and are functioning just fine. There is a slotted brass piece that traps the end of the cable. Last edited by a moderator: Aug 9, 2013. Reply with: Sign in with Facebook . I am replacing the old carburetor on my 1978 CM185t with a new one. Place the carburetor on a work bench and remove the high-speed needle and the float and float valve. I am trying to remove the cable from where it connects inside the carb but i am having no luck pulling out the ball from the groove where it slides into the slot! We are not familiar with all makes and models this fits. Removing throttle cable from carb cap. Remove the air cut-off valve and spring from the right side of the carburetor, near the carburetor inlet, using a Phillips screwdriver. How do you disconnect the throttle cable from the throttle valve assembly so you can replace the cable? Do this with a screwdriver. The throttle grip works on the carburettors when twisting/throttling up and when releasing/throttling down. The cables can be removed from the carburetor by pulling the outer housing away from plate above the throttle wheel and then with slack in the inner cable twisting the inner cable to allow the swaged end to release from the slot in the throttle wheel and then pull the inner cable out through the mounting plate hole. A push/pull throttle cable is an upgrade to the old standard single throttle cable linkage. I have tried searching to find the solution, and don't want to damage the cap. Any tips on getting down to be able to remove the cylinder would be appreciated. Please help. loosen the screw, release cable from the clamp, then move it towards the carb to disengage the knob on the end of the cable from it's holder on the carb. Pull the breather tube assembly off of the top of the carburetor. You need to be a member in order to leave a comment. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. The hardest part about that is finding a wrench that will fit. Joined: Jul 8, 2019 Messages: 59 Likes Received: 1. Sorry guys need some help, first time working on a 441 and I’m trying to get it down to remove the cylinder. Its the round piece that is hooked onto the carburetor. Discussion in 'Tech Area' started by KenL, Apr 29, 2020. New here. This is usually done by either pushing the throttle bracket forward and sliding the cable out through a slotted hole, or by prying off a small retaining clip using a screwdriver. Step 5. I'm guessing that they use a slide valve and this valve is … This is a step up to the single throttle cable type where only a spring is responsible for throttling down. I am removing the carb so it can be cleaned I have it all detached except for where the throttle cable goes in. T. thetered New Member. Hey guys. KenL Member. This is a whole different animal than the 1128s (Pic 6, 7) (Pic 6, 7) Now follow the old cable back around the unit and remove it from its mounting slot by sliding the plastic sleeve forward and then pulling the throttle cable through the slit in the plastic. It was removed from a core carburetor and is dirty and shows some … Remove all the Bear Tracker carburetor jets with a screwdriver. How can I remove this super tight nut, given that it is pressed up against the carb so close that I can't really wrap my wrench all around it? Take the side cover off. I am tempted to just remove the choke cable at the handlebars and pull it through with the carb (out the right side) if it is too hard. Oct 9, 2008 #1. Loosen the throttle cable lock nut, using a 12 mm open-end wrench, then remove the throttle cable and the cable end from the throttle valve. Route the cables through the triangular space in the frame above the motor and around the front of the top triple clamp. Open the throttle fully by hand so the cable is loose. Any assistance would be appreciated. Clean the inside of the float bowl and float with spray carburetor cleaner. Discussion Starter • #1 • Feb 25, 2008. Loosen the nut that secures the manual throttle lever so that the lever can move freely. hello, i'm a newbie at any type of automotive maintenance, but too broke to take my bike someplace. and fasten the end of the conduit with the bracket. Remove the throttle linkage from the carburetor control arm with pliers. I am trying to pull the (stock)carb off of my 03 Pred. Joined Sep 10, 2008 Messages 35 Likes 0. This DIY Tech Tip by Lowbrow Customs shows you how easy it is to remove or install your Amal Carburetor throttle cable, commonly found on British motorcycles such as Triumph, BSA and Nortons. Sign in with Twitter. Note - Cable orientation: The long cable nubbins and longer threaded adjusters go to the carb. The service manual says to remove the choke and throttle cables prior to removing the carburetor but it doesn't say how. I need to remove the carburetor on my Series 11 500 4x4 for cleaning. Create an account or sign in to comment. To disconnect the cable from the carburetor; open the throttle lever with your finger and pull the S shaped pin out of the throttle lever hole. How do I remove this throttle cable? loosen the nuts that hold the cable to the stay on the carb and slide the cable out of the stay. I manage to get it in the little tube but then it gets stuff. 505 Posts #2 • Dec 10, 2011. Advertisement . I am trying to install a new longer throttle cable which came without the cap. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Part 2 of 3: Remove the throttle cable. 2 Posts . Step 2: Disconnect the throttle cable from the retaining bracket. The two throttle cables are held in place by a 10mm nut. Thanks. Is there a trick to doing this or am I totally overlooking something. The only way to remove the throttle cable from the carb looks to be to pull the top cap which is held on by 2 screws that can't be reached with the carb in place. The plunger and all will come out together. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. I then realized if I heat the airbox to carb rubber and remove the throttle cables from the carb, I could easy remove the carb from the bike, So here it is. I feel like most owners should know how to do regular maintenance and this should help anyone who doesn't. I have a '70 CT70 that has sat for several years, usual nasty carb deposits. and I cant figure out a way to get the get the throttle cable out of the carb. Its a very tight area. Locate the conduit bracket on the engine. #1 KenL, Apr 29, 2020. Any tips on removing the throttle cable out of the carb cap? I am trying to remove the throttle cable off a carburetor on my car. In this How-To we’ll show you the steps necessary to change over from the 1-into-2 cable system to the single-cable gantry. Short nubbins and shorter adjusters go to the throttle. I have tried to remove throttle cable from top of carb by removing screw on cap but I can't get cable to slide out. i purchased a rebuild kit and am attempting to do this myself. with the help of this forum, the seat and gas tank are off, the gas has been drained from the carb, and the throttle cables have been removed from the pulley. I am going to clean carbs and am wondering how to remove the throttle assembly from side of carb. Step 1: Disconnect the throttle cable at the throttle body. I don't think removing the throttle lever from the carb is a good idea, there should be a slot in the lever next to the molded barrel on the cable end that when rotated to the correct position, the stainless cable and barrel will release from. I tried pushing it down (twds the carp), pulling it up, and then rotating the cap to see if there is a divot or notch to rele - remove seat (you need to get tank off). Thanks, S. Tassan P.S. On my GL, the choke cable is held in place by a phillips screw. - remove gas tank (you need to get to the throttle cable attachment points). Discussion Starter • #1 • Mar 13, 2008. Link to post Share on other sites. Do C clips hold it on or does it kind of snap in? KenL Member. Oct 9, 2008 #1. The carb is a little different then what I am used to. Do I need to pinch, crush or deform the curved end of the stock cable? Please verify pictures match your application. This is a simple operation but one that is of confusion to many new British motorcycle owners. this will allow the cables to loosen so you can remove them from the throttle sleeve. Then remove the choke cable by unscrewing the nut on the side from the carburetor. Never thought I would have a carb question but the Tri-Z I just picked up has a Mikuni flat slide TM38 carb on it. The cap/top from the old carburetor is stuck on the throttle cable and I cannot see a way to remove it without cutting and replacing the cable. Share this post. How to Change Throttle Cable on Cr125/Dirt Bike: This throttle cable replacement was done to a Honda cr125 but the method used is the same for most dirt bikes. Thread starter Ryan_V; Start date Oct 9, 2008; Ryan_V Subscriber. To pull the ( stock ) carb off of my 03 Pred the answer of. The Air-Cleaner assembly so you can remove them from the 1-into-2 cable system to the stay on the carb a. This myself it in the frame above the motor and around the front of the conduit with bracket... Throttle body just picked up has a Mikuni flat slide TM38 carb on it 03 Pred 1: the! End ) does it kind of snap in years, usual nasty deposits. 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